With Over 8,00 molds available and 4 years of experience, Unity Metal Industry Limited(Unity Metal) offers good quality stainless steel handrail tube fittings.
Regardless of square tube fittings for stainless steel handrails, handrail fittings for the round tube, cable railing posts, stair railing elbows, end caps, or joiners, all of them are built to meet Japanese, Western and European market.
Unity Metal, all the balustrade components of stainless steel, which is popular and 100% recyclable.
Design Solutions For Stainless Steel Handrail Tube Fittings
A glass stair railing design without an experienced manufacturer to deliver proper solutions can end up being costly.
There are various machining requirements:
- Lost was casting, cold forging.
- Cold forging.
- Metal sheet forming.
Choosing suitable manufacturing solutions is critical and Unity Metal is good at it.
One-Step Modern Stair Railng Kits Production
Unity Metal is capable of providing one-step production, it means each stainless steel handrail tube fittings is designed, manufactured, and tested rigorously to enforce its size accuracy and quality.
Unity Metal has the machines as follows:
- Coiling machines.
- Stainless steel sheet pounding and pressing machines.
- Pipe bening machines.
- CNC machines.
- Shaping machines.
- Automatic lathe machine for lost-wax casting’s workpieces.
Pounding, topping, drilling, electric welding, argon spot welding, polishing, and assembling are conducted once stainless steel railing system components are made. Ultrasonic auto clean machine, powder electrostatic coating, and grinding machine are accessible as well.
Lathe machine is applied to drill holes on handrail fitting bases
Stainless Steel Railing Kits Production Application
Unity Metal’s stainless steel handrail tube fittings are installed worldwide, they are on the boat, in the park, at the airport or school, in the office tower, etc.
And also because of their seasoned experience, they have a strong ability to deliver custom handrails to meet your high expectations.
Unity Metal cable railing kit are:
- Flexible in design and style.
- Easy to clean.
If you are looking for trustwothiness and only high quality handrail fittings, look no further than Unity Metal.
At Unity Metal, modern, stylish and cost-effective stainless steel handrail tube fittings are designed based on over 4 years’ of experience to achieve your goals.By Nick Duan, the Owner of Unity Metal.
Stainless Handrail Tube Fittings Process
1. Die Design of Stainless Steel Railing Kits
Team of dedicated professionals at Unity Metal works closely together with their customers from the design stage through final qualification ensuring that both the die and final product meet all of their requirements.
The handrail accessory designers work with their die makers throughout the design and fabrication of the die using the latest industry-standard software. Computer-Aided-Manufacturing (CAM) is capable to read data files and generates complex molds efficiently assists in providing accurate, low-cost injection molds.
Our engineers help to determine the cast-ability of the stainless steel railing kits design, and suggestions may be made to improve casting design or performance. The engineers are also fully conversant with production processes, and their presence in the factories provides continual support during production.
No matter what your source drawing is, our engineer can transform your drawing into a solid model. This solid drawing enables you to see the final profile of stainless steel railing kits.
2. Wax Pattern Making – Injection Of Melted Wax
Wax replicas of the desired castings are produced by injection molding using a metal die, Melted wax is injected into the die, creating an exact wax replica of the part.
One wax pattern must be injected for every finished part. In the case of a prototype, a heat disposable pattern is generated using a CAD file.
3. Wax Pattern Assembly
The casting process begins by producing a wax pattern employing a precision mold. The wax patterns are fastened by the gate to a runner to form a cluster. The cluster is dipped in refractory slurry and coated with fine sand then dried.
The process of dipping and drying is repeated until a robust thickness is achieved. After this, the ceramic shell is heated, and the wax is melted away. These patterns are attached via a “gate” to a central wax stick, referred to as a “tree” or “sprue”， to form a casting cluster or assembly, and mounted on a pouring cup.
4. Shell Buiding
A shell is built by immersing the assembly in a liquid ceramic slurry and then into a bed of extremely fine sand. Several layers may be applied in this manner.
5. Dipping & Drying
The process of dipping and drying is repeated until a robust thickness is achieved. After this, the ceramic shell is heated, and the wax is melted away. This leads the mold into a cavity that can be filled with the molten metal.
The hollow mold is fired, and the liquid alloy is poured into the pre-heated mold.
After the metal has solidified，the slurry shell is broken off and the individual part is cut away from the connecting gates. The parts are cleaned and subjected to further secondary operations.
7. Melting & Pouring
The shell is filled with molten metal using various techniques:
- The Metal cools.
- The parts.
- The gates
- Tree and pouring cap becomes a solid casting.
8. Knock Out & Cleaning
When the metal has cooled and solidfied, the ceramic shell is broken off by vibration or water blasting.
A metal melt casting apparatus comprises a vessel for containing the melt and having a wall portion having a downwardly pointing melt tapping hole, the vessel tilting so that this wall portion can be raised and lowered.
A fountain has a top for receiving the melt when registered with said tapping hole and a bottom for connection with the bottom of a mold.
A gas-tight elastically deflect sealing means interconnects the tapping hole and the fountain top when the mentioned wall portion is lowered thereon by tilting of the vessel.
The sealing means is made in the form of two parts which elastically flexibly engage when the converter wall with the tapping hole is lowered on the top of the fountain, one part being connected to the wall and the other part being connected to the fountain.
The sealing means is provided with a gas passage so that the tapping metal stream may be subject to evacuation for degassing or surrounded by an inert gas.
The parts are cut away from the central tree using a high speed friction saw.